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RJ8000 Charging Pile Automatic Test System

Product introduction Main Features Technical Specifications Download

RJ8000 Series charging pile automatic test system is developed for electric vehicle charging pile (off-board charger), and is an automatic test system in line with the AC and DC charging pile test standard.

The system adopts an open hardware  and software architecture, and provides program-controlled AC and DC power supply, AC and DC load (box), power analyzer, BMS communication simulation unit, system control switching unit, safety comprehensive tester as well as digital oscilloscope, industrial computer and other measuring and testing equipments  researched and developed  by Ruijie, providing test solutions for the basic needs of R&D, high-speed production, quality sampling and other individual needs. 


Programmable AC power supply: Voltage, frequency, etc. can be edited, simulating the power supply of power grid output overvoltage, undervoltage and voltage stabilization test,

High voltage electronic load: provide charging pile analog load with various modes such as constant voltage, current, power, resistance, etc., with fast dynamic response speed; meanwhile, measure each output parameter, including output voltage, current, power and other parameters;

Multi-Channel Power Analyzer: Measure input and output electrical parameters, including voltage, current, power, power factor, frequency, harmonic content, etc;

Oscillograph:Measurement of charging pile output ripple and noises;

Switch the control unit:Provides an interface for communication with the charging pile under test, and provides control and

BMS communication simulation unit;

Safety Comprehensive Tester: Provide grounding, insulation, AC and DC Voltage withstand and other safety performance testing;

System software operating platform.


Compatibility Test: Support AC charging pile, DC charging pile test, AC/DC integrated charging pile and various connection mode test;

Project Optimization: According to the relevant inspection and test standards, design and optimize the standard test item library for special charging pile testing, and select according to the actual test needs for tests;

Simple operation: the test system software is easy to learn and use, according to the need to select the test items; the test program is completed with a key to start the test; the special interface tooling customized for the charging pile test is designed to connect with the charging pile interface in a convenient and efficient way; the test data and judgment results can be stored locally and automatically;

Higher Functions: It has the functions of writing charging pile address information, swiping card data entry, and comparing the pile metering instrument data with the test system measurement data through communication comparison judgment and other functions.

 

 

According to "Q/GDW 1591-2014 Electric vehicle off-board charger testing technical specification" the following test items can be completed, the test items include but are not but are not limited to, the tests of the following items:

Test items

Type test

Factory inspection

Arrival test

Periodic inspection

2

Function test

Communication function test

Measurement function test

3

Safety requirement test

Grounding continuity test

4

Insulation test

Insulation resistance test

Power-Frequency Voltage Withstand Test

Shock Voltage withstand test

5

Charge output test

Output voltage error test

√*

√*

Output current error test

√*

√*

Voltage stabilization accuracy test

√*

√*

Current stabilization accuracy test

√*

√*

Ripple coefficient test

√*

√*

Voltage limiting characteristic test

Current limiting characteristic test

Efficiency and power factor test

Equalizing current unbalance test

Output current control time test

Output current stopping rate test

6

Low-voltage auxiliary power supply test

7

Harmonic current test

8

Safety requirement test

Input overvoltage protection test

Input undervoltage protection test

Output overvoltage protection test

Output overcurrent protection test

Emergency stop function test

√*

Inrush current test

Soft start test

Battery reverse connection test

Battery Voltage Inspection Test

9

Compatibility test

Charge control compatibility test

√*

Charging communication compatibility test

√*

According to "NB/T 33008.1-2018 Electric Vehicle Charging Equipment Inspection and Test Specification Part 1 Off-board Chargers" the following test items can be completed, the test items include but are not limited to the following item tests:


Test items

Type test

Factory inspection

2

Function test

Communication function test

√*

Insulation detection function test

DC output circuit short circuit detection function test

Pre-charging function test

Measurement function test

√*

Emergency stop function test

3

Safety requirement test

Input overvoltage protection test

Input undervoltage protection test

Output overvoltage protection test

Output short circuit protection test

Start-stop device test

Input current overshoot test

Battery reverse connection test

9

Insulation test

Type of test

Laboratory

Stamping test


10

Grounding test


11

Charge output test

Low-voltage auxiliary power supply test

√*

√*

General evidence of Junduo test

√*

voltage stabilized fine F

√*

voltage ripple factor test

√*

Current ripple test

√*

Output current error test

 

Output voltage set error test

voltage limiting characteristic test

Current limiting characteristics test

 

 Output current response time test

 

Output current stopping rate test

output overshoot test

Output current measurement error test

Measurement error test

Efficiency test

√*

Power factor test

√*

12

Standby power consumption test

14

Control guidance test

Charge Commission 17

Charge connection control timing test

Control guidance voltage limit test


Communication interruption test

Protective earthing continuity test

Connection detection signal disconnection test


Customer site

Products

Ruijie Instrument

Factory Address: No.38 Longfei Road, Chengyang District, Qingdao, China

4008-515-616

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